Warehouse Storage Systems & Pallet Racking Melbourne
Maximise storage density with Melbourne's pallet racking experts.
In Victoria’s competitive industrial landscape, warehouse efficiency is the difference between scaling up and standing still. Whether you are navigating the high-demand logistics zones of Truganina and Derrimut, or managing heavy manufacturing in Dandenong South, One Stop Pallet Racking delivers the structural precision needed to optimise every cubic metre. We transform underutilised floor space into streamlined, high-density storage environments tailored to the unique requirements of Melbourne businesses. We specialise in durable, custom-fit warehouse racking solutions that improve inventory accuracy, reduce forklift transit times, and ensure full compliance with the latest safety mandates.
Trusted by Industry
We completed a new warehouse fit out for Legend Life to maximise the height and floorplan of the building and ensure a safe and compliant workplace for their Melbourne warehouse
- 210 bays
- 1260 pallet spaces
- 624 carton picking levels
- Workbenches
- Guards
- Certificate of Compliance
Important Facts
Comprehensive Storage Solutions: Offers a wide range of services including pallet racking, shelving, mezzanine floors, forklift solutions, and warehouse accessories. Expert Consultation and Design: Provides tailored consultancy to optimise racking systems for efficiency and safety, ensuring effective space utilisation. Professional Installation Services: Manages the entire installation process, including old racking removal, secure anchoring, and new racking installation. Safety Compliance: Conducts annual safety inspections as per AS 4084‑2023 standards, providing detailed reports and Certificates of Compliance. Customisable Solutions: Offers a variety of racking systems such as selective racking, double deep racking, drive-in, cantilever, push-back, shuttle rack, and pallet racking floors.
Why Melbourne Businesses Use One Stop Pallet Racking
Success in the Victorian supply chain requires a partner who combines local logistics knowledge with a rigorous approach to AS 4084-2023.
- AS 4084-2023 Certification: Safety is our non-negotiable standard. We design every system to meet current Victorian and Australian safety standards, ensuring your infrastructure is equipped with verified load data and structural integrity to protect your assets and your people.
- Rapid Victorian Footprint: With a dedicated local team, we provide industrial racking solutions across Greater Melbourne. We understand the operational demands of fast-growing industrial areas like Epping, Somerton, and Braeside.
- Engineering-Led Space Design: We look beyond the floor plan. By understanding your products, heights, weights, and material handling capabilities, we engineer layouts that maximise pallet density while maintaining smooth, safe traffic flow.
- Full Lifecycle Management: Our comprehensive approach allows you to focus on business growth while we handle the complexities of your warehouse infrastructure, including ongoing mandatory safety inspections to remain compliant to AS 4084-2023.
Our Comprehensive Range of Pallet Racking Systems
- Selective Pallet Racking: The cornerstone of Melbourne’s 3PL and retail sectors, selective racking offers 100% access to every pallet at all times. It is an excellent choice for facilities managing high-rotation inventory and a wide variety of product lines.
- Double Deep Racking & Drive-In Racking: For businesses focused on high-volume storage of consistent stock, our high-density systems significantly increase storage capacity by reducing the number of required aisles. These solutions are ideal for Melbourne’s cold storage and bulk manufacturing industries, where floor space and vertical space are at a premium.
- Cantilever Racking & Heavy-Duty Storage Solutions: A versatile solution for Melbourne’s construction, piping, and timber wholesalers. Designed to store long, heavy items without interference from front uprights, our cantilever systems provide safe, easy access for an extensive range of oversized materials, such as steel beams, timber packs, and other items.
- Mezzanine Floors & Raised Storage Areas: Avoid the disruption and cost of a warehouse relocation by growing vertically. Our custom-designed mezzanine levels create new usable warehouse space for pick-and-pack zones, bulk pallet storage, or integrated site offices within your existing facility footprint.
- Longspan Shelving & Industrial Racking: Perfect for the manual picking demands of Melbourne’s e-commerce sector, longspan shelving is a robust handstacking solution. It provides an organised framework for large quantities of small parts, picking bins, and medium-duty inventory that require frequent hand access.
Pallet Racking Safety Inspections
In accordance with AS 4084-2023, Victorian businesses are required to have their pallet racking inspected by a competent professional at least once every 12 months. In Melbourne’s fast-moving industrial zones, even minor structural compromises from forklift impacts can escalate into major safety hazards if not professionally inspected.
Our qualified inspection team provides rigorous assessments across Victoria, including:
- Transparent Risk Reporting: Using a simplified Red, Amber, and Green system, we categorise structural issues so you can prioritise repairs effectively.
- Load Signage Audit: Ensuring every bay is fitted with accurate, visible Safe Working Load (SWL) signs that reflect the current configuration of your racking.
- Maintenance & Protection Strategies: We provide more than just a report; we offer repair services and protective accessories, such as bollards and rack-end protectors, to safeguard your team.
- Regulatory Compliance Support: The documentation from our regular inspections is designed to satisfy WorkSafe Victoria requirements, ensuring your business remains compliant.
Our Seamless Four-Step Process
We ensure your warehouse transformation is efficient and transparent through a methodical workflow:
- Precision CAD Modelling: Our design team creates a high-accuracy layout that shows exactly how many pallet positions will be gained.
- Professional Installation: Our experienced Melbourne crew executes the build with a focus on safety and structural stability, installing floor-mounted protectors and column guards to ensure long-term durability.
- Final Handover & Certification: We conclude the project with the provision of the certification required for immediate operation.
Want to become a One Stop Pallet Racking distributor?
For All Your Pallet Racking Requirements
One Stop Pallet Racking is a family-owned Australian business specialising in storage and warehousing solutions. Our expert team provides tailored consultancy to optimise your racking system for efficiency and safety. No project is too big or small, from private warehouses to major distribution centres.
Competitive & Affordable Prices
We are very competitive with our pricing. We provide tailored and custom solutions to suit your warehousing and pallet racking needs.
Certified &
Tested Products
You can be reassured that our pallet racking is certified and tested to the AS4084-2023 Australian Standards.
Simple & Easy to Purchase
From start to finish, we make purchasing pallet racking straightforward, with expert guidance at every step.
Highly Rated & Trusted
We provide practical storage solutions and pride ourselves on being transparent, knowledgeable, and easy to work with throughout the entire pallet racking process.
Get the Right Pallet Racking System in Melbourne Today
Your warehouse layout dictates your operational speed. Investing in a high-density, compliant racking system is an investment in your business's bottom line. Whether you are moving to a new site in Tullamarine or reconfiguring your current facility in Mulgrave, our expert team provides the local insight and engineering depth to help you succeed.
Contact our Melbourne experts today at 0410 894 157 to discuss your warehouse pallet racking goals. We help you transform your warehouse into a high-performance distribution hub that suits your individual needs. Start with the first step toward a more suitable pallet racking system and contact us.
Frequently Asked Questions (FAQs)
In Melbourne warehouses, operations and design is often dictated by your "MHE" (Material Handling Equipment). We take into consideration your forklift's minimum turning radius and lift height when designing the floor plan. If you are looking to move to Narrow Aisle racking to save space, we can advise if your current fleet is compatible or if a specialised forklift is required.
While Victoria is a low seismic region, pallet racking must still be designed to withstand horizontal forces such as forklift impact. Upright protection, appropriate anchoring, and correct load ratings are critical. Racking systems should comply with AS 4084-2023, and impact protection should be selected based on traffic flow and equipment type.
Most pallet racking systems can be reconfigured, extended, or relocated. That said, changes should always be reviewed by a competent person to confirm load ratings, row spacing, and anchoring remain compliant after modification. Poorly planned alterations are a common cause of non-compliance issues under Victorian compliance requirements.
Inter-mixing brands or using uncertified second-hand gear can compromise structural integrity. In Victoria, if a pallet racking collapse occurs and the components cannot be traced to an original manufacturer’s Certificate of Compliance, the business owner may face significant legal penalties. We recommend that any second-hand pallet racking be verified by a competent person before reinstallation.
In Melbourne, installation time depends on the size and complexity of the system, site access, and whether the warehouse is operational during work. Smaller selective pallet racking installations may take a few days, while large high-density systems are typically staged over longer periods. We plan installations to minimise disruption and can work around live operations where required.
Advice you can trust - backed by years of industry experience
Our experienced team has your pallet racking and warehouse needs covered - from design to installation.
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